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    Bauxite, in its raw form, contains only 30 – 50% aluminium oxide, the rest being in various proportions, titanium dioxide, silica and a variety of iron oxides. The aluminium oxide must therefore be refined/concentrated before it can be processed into either aluminium metal or the alumina powders used in polishing, refractory, ceramic  and other applications.

    Initially the raw bauxite is washed in a solution of Sodium hydroxide at 175 degrees centigrade. The aluminium oxide in the bauxite thus becomes Sodium aluminate.

    As the impurities in the bauxite do not dissolve they can be easily filtered off. The resulting red mud is highly toxic (Reference the Ajka Alumina plant disaster in 2010 when huge quantities of red mud were discharged into the Danube).

    Next the alkaline solution is cooled and aluminium hydroxide precipitates out. This precipitant is then calcined and hydroxide decomposes to oxide giving off water in the process.

    Thereafter there is a divergence as the alumina to be used for aluminium metal production, and that destined to become the alumina powders such as those that we supply begin to take very different routes.